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Writer's pictureOut of the Box Advisors

The Hidden Costs of Running a Small Business (And How to Avoid Them)

Running a small business is a bit like juggling flaming swords while riding a unicycle—you’ve got your eye on the big, flashy costs like rent, salaries, and inventory. But what about those sneaky, hidden expenses that lurk in the shadows, waiting to trip you up? They’re like Sasquatch—elusive and hard to spot, but when they show up, they leave a mess that makes you wish you hadn’t ignored them.


Sasquatch in the snow and woods representing the hidden costs of small business

Sure, you’re focused on the day-to-day operations, thinking that if you’ve got the big stuff covered, the rest will take care of itself. But just like that one sock that always disappears in the laundry, these hidden costs can sneak up on you when you least expect. From the revolving door of employee turnover to the mysterious black hole of inefficient processes, these sneaky expenses can turn your business’s profits into little more than a distant memory.


This is exactly why you need to read this blog (and our other ones, too)! In this article, we’ll help you go on your Sasquatch hunt for those hidden costs of running a small business and, more importantly, show you how to counter them so they don't destroy what you've built. By identifying these potential pitfalls early and implementing some smart strategies, you’ll be ready to protect your profits and keep your business on the path to success. The cost is cheap, you just have to endure some dad jokes along the way!


 

Let's Dive in to The Hidden Costs That Could Doom Your Small Business


1. Employee Turnover: A Revolving Door for Wasted Cash

people going through a revolving door

We all know that employees are the backbone of any business—unless you’re a chiropractor, in which case, maybe the analogy is a little too literal. But what happens when your team members start leaving faster than you can hire them? Perhaps finding yourself doing more Exit Interviews than the initial ones.


Employee turnover is one of those sneaky costs that can really throw a wrench into your business machine. Not only do you lose the talent and skills of the departing employee, but you also face the costs of recruiting, training, and the inevitable dip in productivity while you get the new hire up to speed. It’s like trying to find Bigfoot—finding the right fit is nigh impossible (especially with the current hiring pool), but it’s also costly and time-consuming to make it all work.


How to Avoid It:

To keep that revolving door from spinning out of control, focus on improving your hiring practices and creating an environment where people actually want to stay. Engage your employees with opportunities for growth, show appreciation for their hard work (hint: pizza parties are not impacting morale as much as you think), and offer competitive benefits that make them think twice before jumping ship. After all, the best way to avoid the cost of turnover is to keep your star players from leaving in the first place.



2. Inefficient Processes: The Time Bandits of Your Business

As business coaches, we sometimes feel like we are in a Twilight Zone episode. Waking up at a client's office that is stuck in a process so outdated and inefficient that you start wondering if you’ve been transported back to the 1980s. Inefficient processes are the time bandits of your business, quietly stealing hours from your day and dollars from your bottom line. Whether it’s paperwork that requires an archaeological dig to find, or software that takes longer to load than it does to brew a pot of coffee, these inefficiencies add up. And let’s be honest, no one wants to be the business still using a fax machine in 2024 (P.S. this is a subtle nudge at a few of our actual clients).


guy dressed up as a ninja doing a flying kick
Time Ninja - Watch Out!

How to Avoid It:

In order to lay out a solid defense against time sucks draining your small business you much streamline your operations. Invest in automation where possible, update your software to something that wasn’t designed during the Reagan administration, and take a good, hard look at your workflows. Sometimes, all it takes is a fresh pair of eyes to spot a more efficient way of doing things. And if you’re not sure where to start, bring in someone who knows—<Insert Cheap Plug for Business Coaching Here>.



3. Poor Inventory Management: The Overstock-Understock Tango

Managing inventory can feel a lot like doing the tango. If you get it wrong, you'll find yourself stepping on toes and out of rhythm... or flailing your arms and looking like, well, me. Poor inventory management is one of those hidden costs that can creep up on you, turning your storage space into a warehouse of wasted potential. Overstock, and you’re stuck with products collecting dust, tying up your cash flow like a too tight pair of dance shoes. Understock, and you’re missing out on sales, leaving customers to waltz right out the door to your competitors.


Cautionary True Story:

I want to pause on this item because we had a client about 10 years ago that we helped grow from about $250,000 to approaching $5M in under a year. (We are rightfully proud of that growth!) However, this client refused to listen to our advice on inventory management for whatever reason.


man showing an empty suit pocket

They found themselves always chasing the next best deal in terms of suppliers rather than relying on what was established. This overly frugal approach left them with delays on parts deliveries from these cheaper suppliers. However, at the same time they sold products on a pre-sale for promised delivery times. Unable to deliver on time, they experience mass order cancelations.


Ultimately, this company went from $5M+ to bankrupt in under a year following that massive growth. Their downfall was almost exclusively the poor inventory management of the company. The moral of the story is that no matter how big your business gets, a simple mismanagement of your inventory can make your business a thing of the past.


How to Avoid It:

To master the inventory dance, you need to find the sweet spot between too much and too little. Start by investing in inventory management software that helps you track stock levels in real-time—because guessing should be left to game shows, not business decisions. Depending on your business model you could embrace just-in-time ordering to keep inventory lean and mean, and regularly review your sales data to adjust your stock levels according to demand. And remember, the goal is to keep your inventory moving, not to build the world’s largest collection of unsold widgets.



4. Regulatory Compliance: The Fine Print That Can Cost You Big(foot)

man being dragged away by bigfoot in the forest
Kidnapped by Regulations

Ah, regulations—the not-so-glamorous part of running a business that’s as unavoidable as a tax return. But ignoring regulatory compliance can lead to some hefty hidden costs, including fines, legal fees, and the stress-induced gray hairs that come with them. Whether it’s labor laws, environmental regulations, or industry-specific rules, staying compliant is like walking a tightrope. One misstep, and you could find yourself tangled in red tape and expensive penalties.


How to Avoid It:

The best way to avoid the costly consequences of non-compliance is to stay ahead of the game. Conduct regular audits to ensure your business is following all the necessary rules, and invest in employee training to keep everyone on the same page. If regulations are starting to feel like a foreign language, it might be time to consult with a legal expert who can help you navigate the fine print. After all, the only fines you should be dealing with are the ones at the library.



5. Payment Delays: The Waiting Game That Costs You

If there’s one thing that can make a small business owner break into a sweat, it’s the dreaded payment delay. You’ve done the work, delivered the goods, and sent the invoice—but instead of a prompt payment, you’re left playing the waiting game. Late payments from clients can create a cash flow crunch faster than you can say, “Where’s my money?”


man reflecting on a dock by a smooth lake with mountains in the background
Waiting for Customers to Pay Invoices

And when cash flow is tight, you might find yourself juggling bills, taking out loans, or worse, missing out on opportunities because your funds are tied up in the accounts receivable black hole. These all the result of customers not paying on time, not from your own management of the business. If you don't get your accounts receivables in order you might as well start selling ‘IOUs’ as a new product line—at least those don’t take 30 days to arrive!


How to Avoid It:

To avoid getting stuck in this endless waiting game, set clear payment terms from the get-go. Communicate your expectations upfront—because nothing says “I mean business” like a firm deadline. When we advise our clients on this subject we often have to have a heart to heart with those small business owners that have ... well a big heart. Having your clients pay on time is one of those few exceptions where you need to lock down that giving nature and be a bit cold hearted. Truth be told, if a customer is bending the rules on paying you, they are directly affecting your livelihood. Make sure you treat it as such!


Consider offering incentives for early payments or, if necessary, using factoring services (if necessary) to get your cash flow back on track. And don’t be afraid to follow up on overdue invoices. After all, you’re not running a charity—you’re running a business. It’s okay to remind your clients that “cash flow” isn’t a suggestion.



6. Insurance and Legal Fees: The Safety Nets You Didn’t Know You Needed

Insurance and legal fees are like seatbelts—essential for safety, but you hope you will never really need them. It’s extremely easy to underestimate the costs you're exposing your business to, especially when you’re trying to save a buck. But skimping on insurance or neglecting legal advice can leave your business vulnerable to unexpected disasters, from lawsuits to property damage. And when those costs hit, they can be catastrophic, turning your financial plans upside down faster than you can say, “I’ll see you in court.”


two trapeze doing a show with a safety net
Safety Nets - Smart for Them & You

How to Avoid It:

To avoid being blindsided by these costs, make sure your business is properly insured for all potential risks. This includes everything from general liability to property and cyber insurance. Don’t just go for the cheapest option—work with a reputable insurance provider who understands your business needs. On the legal side, it’s wise to have a lawyer you can call on for advice, even if it’s just to review contracts or ensure you’re in compliance with regulations. A little upfront investment in legal and insurance protection can save you from massive headaches (and expenses) down the road.


 

How to Identify and Manage Hidden Costs

Now that we’ve uncovered the sneaky costs lurking in your business, it’s time to play master detective, Sherlock of small business. Identifying these hidden expenses isn’t about donning a trench coat and magnifying glass—though that might be fun—it’s about taking a closer look at your operations and finances with a critical eye. After all, you can’t fix what you don’t know is broken.


small business owners working together to analyze costs
Audit in Action

1. Conduct a Cost Audit:

Start by diving into your financials to see where your money is really going. A cost audit is like cleaning out your garage—you might be surprised by what you find. I think just about everyone has had that oops moment when you forget to cancel a free right, right? Conducting cost audits will help you find those oops moments. Look at your expenses line by line and ask yourself if each one is necessary, if it’s providing value, or if it’s just dead weight. Don’t forget to include those small, recurring costs that seem insignificant but can add up over time, like subscriptions, fees, or that daily coffee run for the team.


2. Use Financial Tracking Tools:

Leverage financial tracking tools and software to keep an eye on your expenses in real-time. Think of these tools as your business’s fitness tracker—they help you monitor your financial health and alert you when something’s off. By tracking expenses more effectively, you can spot trends, identify areas of waste, and make data-driven decisions to trim the fat. Relatedly, (and this can apply to several of these) consider utilizing a dashboard for your KPIs such as finances. This way you can keep track at a simple glance.


3. Regularly Review Your Processes:

Make it a habit to regularly review your business processes. Are there areas where inefficiencies are creeping in? Could you be using automation to save time and money? Are your employees spending too much time on tasks that could be streamlined or outsourced? Sometimes, all it takes is a fresh perspective to identify improvements that can reduce costs and boost productivity.


small business coach in a suit with Charlotte NC as a backdrop
<Insert Cheap Plug for Coaching>

4. Consult with Experts:

Don’t be afraid to bring in the pros. Whether it’s a financial advisor, a business coach, or an operations consultant, sometimes an outsider’s perspective is exactly what you need to uncover hidden costs. These experts can help you see what you might be missing and offer strategies to improve your bottom line.


5. Implement Cost-Benefit Analysis:

Before making any new investments or changes, perform a cost-benefit analysis. This tool helps you weigh the potential benefits of a decision against its costs, ensuring you’re making choices that will actually improve your business’s financial health. It’s like a crystal ball for your business decisions—giving you a glimpse of what might happen if you take a certain path.


6. Make Adjustments and Monitor:

After identifying potential hidden costs, take action to address them. This might mean renegotiating contracts, eliminating unnecessary expenses, or investing in more efficient processes. But don’t stop there—continue to monitor these areas to ensure that the changes are having the desired effect and that no new hidden costs are creeping in.


 

Wrapping It Up: Keep Your Profits Safe from Hidden Costs

Running a small business is like navigating a labyrinth—just when you think you’ve got it all figured out, another twist or turn pops up. The hidden costs we’ve talked about are some of those unexpected challenges that can trip you up if you’re not paying attention. But the good news? You’re now equipped with the knowledge to spot these sneaky expenses before they get the best of you.


sasquatch walking over a creek

By staying vigilant and proactive, you can keep these hidden costs from chipping away at your hard-earned profits. Whether it’s tightening up your inventory management, keeping employee turnover low, or making sure your insurance and legal ducks are in a row, every step you take to address these costs is a step toward a healthier bottom line.


Remember, the key to long-term success isn’t just about bringing in more revenue—it’s about keeping more of what you earn. So, keep an eye on those hidden costs, make adjustments where needed, and watch as your business becomes more efficient, more profitable, and ultimately, more successful.


And hey, if you ever need a hand spotting those sneaky expenses or just want to bounce some ideas off someone, you know where to find us. Because just like in business, sometimes it’s not about knowing all the answers—it’s about knowing who to ask.



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Great post! You nailed it with the Sasquatch analogy—hidden costs can be just as elusive. Employee turnover and inefficient processes are definitely areas many businesses struggle with. Investing in employee engagement and streamlining operations is key. The reminder about regulatory compliance is crucial, too; it’s often overlooked until it’s too late. Thanks for sharing these insights! Has anyone implemented these strategies? What worked for you?

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